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Build log, April 2024

Cusco 1.5-Way Rear Diff

Cusco 1.5-Way Rear Diff

Tight autocross elements kept exposing the same weakness. In the tightest turns, the inside rear wheel would lift, the stock rear diff would send the power straight to it, and the car would just sit there spinning instead of driving out of the corner.

The fix was a Cusco Type-RS 1.5-way limited slip. Inside are clutch packs and springs that tie the rear wheels together under power, and partly under deceleration.

Cusco LSD clutch packs and springs

I did the swap myself on the bench. Out came the old diff, the ring gear moved over to the Cusco case, and the bolts got torqued and paint-marked.

Rear diff housing next to the new LSD
Ring gear bolts torqued and paint-marked

Then I checked the setup: gear marking compound for the contact pattern, and a dial indicator for backlash. I filled it with Motul 75W-90 LSD gear oil, the friction-modified oil a clutch-type diff like the Cusco needs.

Gear contact pattern with marking compound
Checking backlash with a dial indicator

It took a bit of relearning. Coming off a corner, the rear can step out under power much more easily than before, so I had to be smoother with the throttle. Once I adapted, I really loved it. It puts the power down where the old diff couldn't, and the partial lockup on deceleration helps rotate the car a little on entry.

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